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Core Module
Manufacturing Execution System (MES)
Real-time control of your entire shop floor
MSF MES digitalizes every workstation, operator and machine on your shop floor. Track production in real time, calculate OEE & TEEP automatically, and manage multiple factory locations from one screen — integrated with your ERP, APS and maintenance modules.
Zahtevaj demoZačni PoCKey Features
Real-time production trackingLive status of every work order, operation and workstation — updated the second something happens on the floor.
OEE & TEEP calculationAutomatic Overall Equipment Effectiveness and Total Effective Equipment Performance metrics per machine, line and plant.
Direct PLC & machine connectivityNative drivers for Siemens S7 (300/400/1200/1500), OPC UA, Modbus TCP/RTU, Allen-Bradley EtherNet/IP, Beckhoff ADS/TwinCAT and EUROMAP 63/67 for injection moulding — no middleware, no delays.
3 data collection methodsPLC-based signals, MSF IIoT cards for machines without PLC, and AI camera-based counting — every machine of every age can be connected.
Smart touch-screen panelsOperators report production, downtime and scrap on rugged MSF industrial panels right at the workstation.
Digital work instructionsDrawings, quality specs and step-by-step instructions delivered to the operator screen for each operation.
Multi-plant supportManage several factories and compare their performance in a single dashboard.
Downtime & scrap analysisCategorized downtime reasons and scrap causes with Pareto analysis to attack the biggest losses first.
Basic & Advanced tiersStart with Basic MES in weeks, upgrade to Advanced (full IIoT + analytics) when you're ready.
ERP work-order loopWO comes in from ERP, BOM & routing explode automatically, operator logs in via RFID, real-time counts flow back — goods receipt posted to ERP without a single manual entry.
KPI analytics engineOEE, employee efficiency and cycle-time efficiency calculated live — objective, data-driven performance management.
9 PLC brands, native driversSiemens (S7comm/Step7), Rockwell (AB-ETH, Logix, DF1), Schneider (UMAS), Beckhoff (ADS), Mitsubishi (MC), Omron (FINS), Delta (DVP), Keyence (KV) and WAGO — plus OPC UA, Modbus TCP and MQTT on all of them.
SCADA & OPC Server collectionOPC UA/DA, PROFINET, BACnet and DNP3 via your existing SCADA layer — standardized, vendor-independent data, ideal for process industries, steel, power, chemical and utilities.
Camera-based data collectionWhen PLC and IIoT aren't enough: AI cameras measure manual operations, real operator performance, true machine utilization and visual-based OEE — manual lines are no longer invisible.
Defense-in-depth securityPLC in a dedicated VLAN, all communication through a secure gateway proxy, read-only DataBlock interface, outbound TLS encryption and role-based access — the brain of production stays protected.
Digital twin readyReal production data creates a live digital mirror of machines, lines and processes — the foundation for AI models and advanced analytics.
Enterprise-grade tech stackModular microservices with real-time processing: Java, Spring Boot, Angular, MySQL, Kafka, Cassandra and Python — CPU servers for MES, GPU servers for AI and vision.
Measurable Results
+25%Typical OEE improvement
-30%Unplanned downtime
100%Paperless shop floor
2-8 wksGo-live time
Frequently Asked Questions
How is MES different from ERP?
MES manages and monitors shop-floor operations in real time, while ERP handles broader business functions like finance and orders. MSF MES integrates with your existing ERP so both stay in sync.
Do I need new machines?
No. META Smart I/O devices and sensor kits connect machines of any age — even fully manual workstations can be digitalized with touch panels.
How long does implementation take?
Basic MES goes live in a few weeks; a full Advanced rollout typically takes a couple of months depending on the number of workstations.
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